Power Assist Hybrid System

Power Assist Hybrid & Stage V Emission Standards

In 2016, the European Parliament decided on the new Stage V emission standards for combustion engines intended for use in non-road mobile machinery and vehicles (NRMM) (Regulation EU 2016/1628).

The Stage V emission standard came into effect on January 1, 2019, and are part of the EU’s efforts to improve air quality and reduce the environmental impact of engines. These requirements impose stricter limits on carbon monoxide (CO), hydrocarbons (HC), nitrogen oxides (NOx), particulate mass (PM), and particle number (PN).

What is NRMM?

NRMM (Non-Road Mobile Machinery) is a diverse group defined as any mobile machinery used for purposes other than the transportation of passengers or goods. This includes larger machinery such as mobile cranes, dumpers, construction machinery, and water vessels, as well as smaller machinery such as compressors, lawnmowers, and chainsaws.

Agricultural and forestry vehicles are not directly classified as NRMM according to Regulation EU 2016/1628 and are therefore not directly subject to Stage V standards. However, the same rules apply indirectly, as Regulation 167/2013 on the approval of agricultural and forestry vehicles stipulates that emission standards apply to these vehicles as well.

Impact on NRMM

Tighter limits on particulate mass (PM) and the new particle number (PN) limit for engines between 19 kW and 560 kW are expected to require common rail fuel systems and exhaust aftertreatment devices, such as diesel particulate filters (DPF), on all diesel combustion engines above 19 kW. Depending on the engine power, additional exhaust aftertreatment technologies such as Diesel Oxidation Catalyst (DOC), Selective Catalytic Reduction (SCR), and Ammonia Slip Catalyst (ASC) are also likely necessary to comply with Stage V standards.

The new regulations have a significant impact on engines in the 19 kW to 37 kW range, which previously remained at Stage IIIA levels and could be compliant without common rail fuel systems and exhaust aftertreatment. Engines between 37 kW and 56 kW, which were previously under Stage IIIB/IV standards, are also highly affected, as they could be compliant without advanced aftertreatment prior to Stage V.

Electric Power Assist Hybrid

An alternative solution to advanced exhaust aftertreatment in the 19-56 kW power range is to use a smaller combustion engine of less than 19 kW combined with electric power assist, also known as a mild hybrid. The combination of electric and diesel power enhances the machine’s performance, providing more dynamic motor characteristics with higher power and torque at low engine speeds. The absence of advanced exhaust aftertreatment reduces the need for maintenance and service, making the machine more user-friendly.

Electric power assist consists of an electric motor designed to be integrated with the combustion engine, enabling the power of a larger engine when needed while using a smaller combustion engine compliant with Stage V. The power assist system analyzes several parameters and seamlessly adapts to different levels of electric and combustion drive, with the option to go fully electric when needed, such as for indoor operation.

The electric motor also acts as a generator between power peaks, recharging the battery. Battery capacity is customized to the application’s specific duty cycles and operation time.

The Regamotion® electric Power Assist Hybrid system uses a GSM electric motor designed with a standardized interface to the combustion engine according to SAE 5 (other options available upon request). In hydraulic operation, any pump with an SAE-B interface can be used. Standardized interfaces minimize changes to the machine design and allow for the hybrid drivetrain to be offered alongside the traditional drivetrain.

Explore Further

Learn more about our products and systems:

Read further: Lower Emissions Without Idling With Mild-hybrid

Please contact us if you need help finding a motor solution to your application.
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