Complete System Solutions
We can provide turn-key system solutions adjusted to your application:
- Full electric drive systems – Used in autonomous and remote-controlled vehicles such as AGVs, agricultural, construction, and demolition machinery. While indoor AGV drive units remain our core, we also develop electric drive systems for next-generation outdoor machinery.
- Mild hybrid systems (Power Assist Hybrids) – Combine electric power with a combustion engine. A smaller diesel engine manages average loads, while electric power supports peak demand. Ideal for industrial vehicles with intermittent duty cycles.
- Battery-powered electrified hydraulic system – A hybrid solution for vehicles with onboard hydraulics, such as loader cranes and refuse compactors. Hydraulics are powered electrically instead of by the diesel engine. We offer complete systems for electrified hydraulic drive, known as ”e-PTO”.
Our Service Offering
We offer several different service options:
- Feasibility studies for machine electrification
- System design and architecture for electric drivelines
- Design and development of electronics, software, and control systems
- Prototype development, testing, and field verification
Read further about how we can support you with our different types of services.
Feasibility Studies for Machine Electrification
Successful electrification starts with the right decision-making basis. We carry out feasibility studies for the electrification of machines and work vehicles, where technology, economics and performance are evaluated from a holistic perspective.
In a feasibility study, we help you with:
- Data collection from the existing machine, for example via CAN bus logging
- Analysis of energy consumption, load profiles and operating patterns
- Simulation of electric and hybrid drivelines and energy storage
- Calculations of range, efficiency, cost and lifecycle
The result is a clear decision basis that shows if – and how – your machine should be electrified.
System Design and Architecture for Electric Drivelines
We take responsibility for the system design and architecture of electric and hybrid drivelines, tailored for industrial and mobile applications.
This includes:
- Developing system architecture for drivelines, battery systems, motors and power components
- Sizing and selecting the right components: batteries, motors, inverters, DC/DC converters, chargers, control systems and sensors
- Designing control systems, communication and functional safety (CAN, I/O, diagnostics)
- Ensuring integration with mechanics, hydraulics and existing machine systems
The goal is a cohesive and reliable system solution where every part works optimally together.
Design and Development of Electronics, Software and Control Systems
Need extra capacity in electronics, software or control system development?
Our engineers can act as your external development department or as part of your existing team.
We support you with:
- Electronic design and PCB layout for control and power applications
- Development of control systems and software, including control algorithms, HMI and diagnostics
- Mechanical integration of components into the machine chassis and structure
- Adaptation of hydraulics and transmission in electrified systems
By combining engineering services and components, we shorten your development time and optimize the overall performance of the machine.
Prototyping, Testing and Field Verification
We help you:
- Develop and integrate prototypes into existing machines
- Test and verify functionality, performance and reliability
- Fine-tune the system for energy efficiency and user experience
- Prepare the solution for series production with documentation and support
You get a solution that not only works in theory – but is proven in the field and ready for the market.
How We Start a Project Together
- Contact and needs analysis – review of machine, application and objectives
- Feasibility and concept – analysis and proposals for electrification and control systems
- Execution – system design, engineering, prototyping and verification
- Long-term partnership – support, further development and new machine generations
Why Machine Builders Choose Regal
- Long experience in machine electrification and system solutions
- Deep expertise in components, control systems and applications
- Combination of consulting, engineering services and products
- Ability to act as an external development department or technical reinforcement
- End-to-end responsibility – from feasibility study to finished machine
With Regal, you will free up time to focus on your core business. We make sure the technology works, evolves and creates long-term value.