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Battery Systems and Battery Chargers

Modular lithium-ion battery systems and battery chargers provide OEM manufacturers with a flexible, safe and cost-effective solution for electrified machines and vehicles.

The systems are easy to integrate, can be adapted to different machine layouts and make it possible to scale capacity and performance as needed.

Electric drive Electric industrial vehicles

Modular Battery Systems and Battery Chargers for OEMs

A modular lithium-ion battery system is a scalable energy solution built from standardised battery modules in combination with a Battery Management System, BMS. A standardised, module-based, CE-marked battery system with integrated BMS can be a cost-effective alternative for reaching the market faster and simplifying certification of the final product.

In a modular system, the modules are combined in series or parallel to achieve the right voltage, capacity and power for the specific application.

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Flexible Battery Configuration for Changing Requirements

The modular design makes the battery system both flexible and future-proof. It is particularly suitable for machines and vehicles where requirements may change over time, for example when capacity needs to be increased or when the same battery platform is to be used across several different models.

Choosing the right battery system and battery charger is important for optimizing machine performance, operational reliability and total lifecycle cost.

Modern battery solutions can be adapted to both technical requirements and operating environments. For example, LFP batteries are often used when high safety and long service life are priorities, while NCA batteries are suitable for applications where high energy density and low weight are especially important.

Scalable Design

With a modular battery architecture, the battery system can be configured according to available space, desired capacity and the machine’s power requirements. This makes it easier to electrify different types of machines without having to develop a completely new battery system for each model.

Standardized, module-based battery systems with CE marking can also be a cost-effective alternative for OEM manufacturers that want to reduce development time and simplify integration. These systems are available with different energy capacities and form factors for several voltage levels, such as 48 V, 80 V and 96 V.

Benefits

  • Can be adapted to existing battery compartments and machine layouts
  • Scalable capacity by adding or removing battery modules
  • Easy integration into different types of machines and vehicles
  • Possibility of active real-time cell balancing during charging and discharging
  • Future-proof solution when performance requirements or machine models change

Cost-Effective Service and Maintenance

Modular systems reduce both service costs and downtime:

  • Replace individual modules instead of entire battery packs
  • Faster service interventions
  • Lower total cost of ownership, TCO

Battery Chargers for Lithium-Ion Batteries

The right battery charger is an important part of an efficient battery system. The charger needs to be adapted to the battery chemistry, voltage level, capacity and the machine’s usage pattern.

By combining lithium-ion batteries with the right battery charger, you get a complete energy solution that contributes to high operational reliability, efficient charging and long battery life.

Want to Know More About Our Battery Systems and Battery Chargers?

Contact us and we will tell you more about how modular battery systems and battery chargers can optimize your machine design.

Battery Type: Lithium NCA technology
Communication: CANbus
System Voltage: Modular design
Module Capacity: 304-607 Wh

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Electric forestry machine Malwa and autonomous tractor Drever

Case

Electric Forestry and Agricultural Machinery

Electrification of machinery and vehicles within forestry and agriculture faces unique challenges compared to automotive applications. As forestry and agricultural machinery operate in rural or off-grid areas, there is limited or no access to charging infrastructure.

Frequently Asked Questions - Battery Systems and Battery Chargers

What is a modular lithium-ion battery system?

A modular lithium-ion battery system is a battery system built from several standardised battery modules. The modules can be combined to achieve the right voltage, capacity and power for different machines, vehicles and applications.

What benefits do modular battery systems offer OEM manufacturers?

Modular battery systems give OEM manufacturers greater flexibility in design and integration. The systems can be adapted to different machine layouts, scaled up or down as needed and simplify service, as individual modules can be replaced instead of the entire battery pack.

When are LFP batteries and NCA batteries best suited?

LFP batteries are often suitable for applications where high safety, long service life and stable performance are important. NCA batteries are better suited when low weight and high energy density are priorities, for example in applications where space and weight are limited.

How does a modular battery system affect service and maintenance?

A modular battery system makes service easier and more cost-effective. If a module needs to be replaced, this can often be done without replacing the entire battery pack. This reduces downtime, service costs and total costs of ownership.

Why is the right battery charger important for a lithium-ion battery system?

The right battery charger ensures efficient, safe and gentle charging of the battery. The charger needs to be adapted to the battery chemistry, voltage, capacity and usage pattern in order to optimize battery performance, service life and operational reliability.

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